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These are automatic assembly systems with excellent achievement
in reliability and high speed performance.
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| Units in each part are standardized and it resulted in the high reliability and low cost.
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Unimotion series - Base Machine
Basic operation of the base machine |
The vertical moving plate moves down and goes up again when transfer of the index table ends.
Pick & place and drop and detection of tools are performed using this movement. |
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| Features |
| This unimotion series automatic assembly machine was developed by comparing and examining various center column type rotary index automatic assembly machines.It has a very simple mechanism as "simple is the best" describes and miniaturization of the machine was successfully achieved without losing maintainability. |
| Reliability and Durability |
| Various standard units with results are prepared to provide reliability and low cost products.Further, torque limiter and force limiter are always built in the operation area since we believe that machines must not be failed under any circumstances.
BM-300 machine is making a full use of all units such as index, P&P, and fetching with the 100w motor.This proves that it does not put excessive force to the machine and it has a good dynamic balance.Therefore, we will repair the machine at no charge in case of the breakdown of basic mechanics parts (units driven by the cam) before 20 million cycles.
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| Speedy |
| It performs in high speed since the basic operation is by the cam drive.Assembly of small components can be done from 0.5 seconds. |
| Commonness |
| High cost performance can be expected since the main body and peripheral units can be diverted to other assembly machine objects by simple modification. |
| Standard units |
| Feeding
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Pick & Place (Gate motion, inversion, 90 type)
Fetching (Gate motion, inversion, 90 type) |
| Transportation
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Air, Linear feeder, Belt, Feeding pole |
| Connection
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Press-fit pump calking, Screw fastening, Nut fastening |
| Coating
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Grease, Oil, Chemical, epoxy adhesive |
| Working
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Cutting, Punching (paper, cloth, metal sheet), Polishing, Tapping |
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| Type |
Table diameter (PCD)
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Number of stations
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Assemble Qty. (per machine)
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Cycle time
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Characteristics
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Body configuration
(m/m)
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| BM-200 |
170phi
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12 |
Less than 3 |
0.5sec~
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Small and fast |
600*900
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| BM-300 |
300phi
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16 |
Less than 6 |
0.8sec~ |
It has the most performance results and is being standardized. |
900*1000
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BM-500
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500phi
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12 or 24
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Less than 10
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1sec~
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High accumulation.12 P&P can be installed.
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1000*1000
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| BM-700 |
700phi |
24 or 32
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Less than 10 |
1sec~ |
Excellent maintainability |
1000*1000
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･Performance results of machines which used the base machine･ |
| Electronic components assembly
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| Machine name
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Number of parts
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Cycle time
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| IT device switch assembly machine |
2 |
0.7 sec.
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| IT device communication module assembly machine |
2 |
0.8 sec.
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| IT device coil assembly machine |
2 |
1 sec.
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| Crystal vibrator lead forming machine |
2 |
1.2 sec. |
| Micro motor bobbin assembly machine |
3 |
1.5 sec.
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| Ceramic radiator assembly machine |
6 |
2 sec. |
| IT device parts assembly taping machine |
2 |
2 sec. |
Rocker switch assembly machine
(Connection of 2 base machines) |
7 |
2 sec. |
| Hybrid foundation cap assembly stamping machine |
2 |
4.5 sec. |
| Machine name |
Number of parts |
Cycle time |
| Dentistry capsule assembly machine |
3 |
1 sec. |
| Instillation needle assembly machine |
2 |
1 sec. |
| Syringe assembly machine |
3 |
1 sec. |
| 3-way valve assembly machine |
4 |
1.2 sec. |
| Special needle assembly machine |
4 |
1.2 sec. |
| Special capsule assembly machine |
4 |
2 sec. |
| Injection needle assembly machine |
4 |
2/ sec. |
| Audio and video systems assembly |
| Machine name
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Number of parts
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Cycle time
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| Cassette deck parts assembly machine |
3 |
1.2 sec. |
| Video deck tape feeding roller assembly machine |
3 |
1.5 sec.
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| Video deck parts assembly machine (for reel) |
4 |
1.5 sec. |
Video deck parts assembly machine
(for guide roller part) |
3 |
1.5 sec. |
| Machine name
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Number of parts
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Cycle time
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| Cassette assembly machine |
4 |
0.9 sec. |
| One-touch joint assembly machine |
3 |
1.5 sec. |
| Diaphragm assembly machine |
5 |
2.5 sec. |
| Machine name
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Number of parts
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Cycle time
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| Ball point pen parts assembly machine |
2 |
0.5 sec. |
| Gas valve assembly machine |
2 |
1.5 sec. |
| Magnet hook assembly machine |
3 |
1.5 sec. |
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